A sudden deflection in the fourth-floor post-tensioned deck slab of the Montgomery College Parking Garage led to an emergency closure and immediate shoring of the structure.

Built in 1979, the five-story garage in Takoma Park, Maryland, underwent a comprehensive structural survey to evaluate its condition and determine the necessary repairs.

  • Owner
    Montgomery college
  • General Contractor
    Plano-Coudon LLC
  • Project Duration
    May 2014-August 2014
  • Location
    Silver Spring, Maryland

Structural Assessment and Emergency Repairs

Freyssinet Conducts Repair Work at the Montgomery College Parking Garage Such as Expansion Joint Maintenance

The structural assessment that was conducted revealed significant deterioration throughout the post-tensioned concrete system of the Montgomery College Parking Garage. Corrosion was especially severe near construction joints, where many tendons had been compromised. The most critical issue was on the fourth floor, where a slab had sagged approximately one inch along the length of a joint.

Several areas were deemed unsafe for public access and required immediate attention. Cracks and joint failures were widespread, with visible water leakage indicating that sealants had failed. Some beams also showed cracking that needed repair. On the fourth floor, broken strands were identified and eventually replaced as part of the restoration process.

Montgomery College Parking Garage

Scope of Work

Freyssinet USA was invited to bid on the project due to its prior relationship with the building owner and proven expertise in customized repair solutions. We were ultimately selected as the structural repair contractor for the Montgomery College Parking Garage. The scope of work was extensive and included a wide range of repairs:

  • Routed and resealed joints
  • Repaired exposed rebar
  • Addressed surface concrete damage on horizontal, overhead, and column areas
  • Injected epoxy into cracks in slabs, beams, and walls
  • Repaired concrete around post-tensioning (PT) anchors
  • Fixed honeycombing and replaced broken strands
  • Installed new floor drains and piping
  • Performed full-depth concrete repairs on Level 4
  • Replaced expansion joints on Level 5
Concrete Repairs on the Montgomery College Parking
Montgomery College Parking Garage Entrance Sign During Repair Work

Time Constraints

To minimize disruption to students at Montgomery College, all work was scheduled during the summer break.

The garage, which measures approximately 233 by 217 feet with post-tensioned slab spans of about 52 feet and floor-to-floor heights of 8.9 feet, required careful planning and execution.

 

Waterproofing and Structural Reinforcement

To protect the structure from future water damage, a silane sealer was applied to the deck slabs, and new drainage systems were installed. Over a three-month period, the garage remained closed to the public while crews opened sections of concrete to de-stress and lock off existing PT tendons. New tendons and intermediate anchors—also known as “dog-bones”—were installed and stressed back to full capacity. Repairs were carried out across all levels of the garage, including columns and deck slabs.

Montgomery College Parking Garage Repairs

The Montgomery College Parking Garage restoration focused on three critical areas: repairing or replacing damaged post-tensioning tendons and intermediate anchors in the sunken slab, addressing widespread concrete delamination and spalling, and performing targeted epoxy injection where structural cracks were identified.

Despite tight time constraints tied to the academic calendar, Freyssinet successfully completed the emergency repairs during summer break, ensuring minimal disruption. The project concluded with a strengthened structure and a strong, ongoing relationship with a satisfied client.

  • 155
    PT anchor repairs
  • 190,521
    sf of area shot blasted and sealed

Maintenance of Expansion Joints

Expansion joints maintenance is essential to preserving the safety and performance of bridges, buildings, and roadways. Freyssinet delivers tailored solutions backed by expert assessment and precision execution.
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Building Solutions

As a specialist main contractor, we can assist you in refining the maintenance strategy for the structural elements of your building, including parking garages, office buildings, and hospitals. We provide customized solutions for repair, strengthening, and protection.
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