Project Challenges and Solutions

A key challenge of the Omya Silo repairs project was maintaining productivity within a 24/7 operational facility. The site continuously produces finely ground calcium carbonate (GCC), resulting in persistent airborne dust that significantly complicated surface preparation and material installation. Freyssinet implemented repeated cleaning protocols and strict surface preparation controls to ensure proper adhesion of repair, sealing, and waterproofing materials.

Access constraints further added complexity. Exterior repairs relied heavily on scaffold availability, and delays in scaffold installation and removal impacted work sequencing and productivity. Despite these limitations, the Freyssinet team adapted installation strategies and maintained progress wherever access allowed.

The project was also affected by seasonal weather limitations. While the team made every effort to complete waterproofing and terrace-related activities before cold temperatures set in, installation conditions ultimately required a planned return in 2026 to complete the remaining scope under suitable environmental conditions.

Throughout execution, Freyssinet also coordinated closely with the client to manage scope adjustments, supplemental work items, and material procurement, ensuring the project continued to move forward without major disruptions.

What Set Freyssinet, Inc. Apart

Several key factors differentiated Freyssinet during the OMYA Silo repairs project:

• Full MSHA Compliance
All Freyssinet personnel obtained required Mine Safety and Health Administration (MSHA) certification prior to mobilization, allowing seamless access to the site and ensuring full regulatory compliance from day one.

• Consistent, Specialized Crew
A small, highly skilled crew remained on site for the duration of the project, improving efficiency, continuity, and quality on repair activities.

• Strong Field-Level Collaboration
Freyssinet’s foreman maintained close coordination with OMYA’s on-site engineering team, enabling smooth daily operations.

• High Productivity in Challenging Conditions
Despite continuous operations, airborne dust, access limitations, and weather constraints, the team sustained strong productivity through proactive planning.

• Flexible, Solutions-Oriented Approach
Freyssinet supported the client beyond contractual scope when needed. This collaborative mindset strengthened the client relationship and contributed to overall project success.

OMYA Silo Repairs Project Outcomes

The project successfully restored and protected critical silo infrastructure while maintaining uninterrupted facility operations.

Through a combination of advanced repair technologies, careful coordination, and field-proven expertise, Freyssinet improved durability and long-term serviceability of the facility.