In 2016, Freyssinet’s work began on the Wando Bridge. Located in Charleston, South Carolina, we were hired by the South Carolina Department of Transportation to make various repairs to the structure. The bridge is a pair of pre-cast post-tensioned segmental concrete box girder bridges that span the Wando River between Mount Pleasant and Daniel Island on Interstate 526 (I-526) in South Carolina.

 

  • Location
    Charleston, South Carolina
  • Owner
    South Carolina Department of Transportation
  • General Contractor
    Freyssinet, Inc.

Freyssinet's Scope of Work

Wando Bridge Repair - Post-Tensioning

In 2016, the scope of work included a physical survey of the structure to determine proper methodology to remove and replace the failed 1000 ft 19-.06 strand tendon. Major activities within the scope included:

  • Engineering
  • Installation of (2) temporary 1000ft tendons
  • Remote controlled tendon de-tensioning
  • Tendon removal via hydro demolition
  • Installation of strand
  • Stressing and grouting of the replacement tendon

Challenges included working inside an interstate bridge structure with live traffic.

As the prime contractor, our goal was to safely and expeditiously replace the structural capacity of the failed tendon. We successfully finished this scope in February 2017.

Post-Tensioning on the Wando Bridge

Wando Bridge Overall Photo 4 - Fauteux (3)

Freyssinet was once again contracted to perform post-tensioning work on the Wando Bridge in May 2019. The project involved the installation of two 1000-foot, 19-0.6-inch strand tendons, which act as supplemental tendons for one of the bridge structures.

In the adjacent bridge, two 1000-foot tendons were de-tensioned and removed due to existing corrosion. After their removal, new tendons were installed, stressed, and grouted.

Additionally, various post-tensioning repairs, including corrosion protection, were carried out on both structures.

Freyssinet also performed concrete repair work. The primary activities within this scope included:

  • Spall repairs
  • Segment joint strengthening
  • Deck sealant

Freyssinet’s Mission

Freyssinet’s goal was to satisfy the client by repairing and restoring the structures to the upmost potential based on the scope of work.

Challenges on this project included meeting contractual milestones with limited lane closures, but we were able to finish all activities safely by March 2020.

Post-Tensioning Systems

As a recognized leader in the field, Freyssinet provides a comprehensive range of strand and bar post-tensioning systems suitable for all internal and external applications in civil engineering and construction.
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Bridge Solutions

Freyssinet pioneers advanced bridge construction technologies that minimize environmental impact. From design and construction to ongoing monitoring, we integrate the entire value chain to deliver efficient, sustainable, and high-performance bridge solutions.
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