A structural integrity management system gives industrial owners one structured method for tracking deterioration over time. As facilities across the country reach or pass their original design life, that system decides whether an aging structure stays in service or becomes a liability. Built around the way each site actually operates, an integrity management system turns each inspection into ranked priorities, verified repairs, and a defensible record of every intervention our teams deliver.

  • Applications

    Industrial Facilities
    Cement Plants
    Grinding Stations
    Agri-Food Storage Terminals

Integrity Management Challenges in Industrial Facilities

An integrity management system has to account for demands that ordinary buildings never face. Towers, chimneys, reservoirs, and silos absorb heavy static loads, rolling loads from cranes and loaders, high temperatures, thermal shock, and continuous dynamic stress from rotating machinery. Each one serves a specific production purpose, and its failure modes tie directly to the stresses these processes impose. Spalling, cracking, and section loss rarely appear overnight, which is why the system defines what damage to look for before the first inspection. Where deterioration is already advanced, concrete restoration restores load capacity before the risk compounds.

Structural failure risk shows up as unplanned shutdowns, lost production, damaged investor confidence, and serious accidents that inspection should have caught. Ranking risk by consequence tells you which assets get attention first.

Condition tracking on a fixed cycle shows how each structure behaves and where safe operating limits need to tighten. The same discipline carries over to the bridge repair and strengthening work our teams deliver for public owners.

Operational service life should run to the end of the plant’s own service life, not stop short of it. Targeted corrosion protection and repair extend usable life and delay capital replacement.

Maintenance budgets planned against ranked inspection results cost less than emergency intervention. Numbers built on what the last cycle actually found hold up to scrutiny.

Structural Integrity Management

Why Choose Our Integrity Management System

CRH Plant Structural integrity management

An integrity management system carries more than 70 years of Freyssinet engineering experience in structural inspection, evaluation, and repair, applied to environments that stay in production while the work happens. Our teams draft the inspection specifications, train your inspectors, run the diagnosis, and design the repair.

A SaaS inspection platform carries the condition data, so collection and analysis stay consistent across every structure and every cycle. From that record we recommend ranked corrective actions and apply proven strengthening techniques that raise the reliability and quality of your facilities.

Structural Integrity Management

How Our Integrity Management System Works

Beyond Asset SIMS: Digital Integrity Management

Developed with Sixense, part of the Soletanche Freyssinet Group, the Beyond Asset SIMS app carries the inspection process from first observation to final record. It guides inspectors step by step, so consistency does not depend on who is holding the tablet, and it captures standardized data for defect type, location, severity, and extent. Photos upload in real time, which keeps visual evidence attached to the finding. A digital layer of this kind is what turns a continuous inspection program into a working structural integrity management system.

Explore how Sixense and the Beyond Asset platform apply digital inspection and real-time data to structural integrity management: visit their website to learn more.

Reporting From Your Integrity Management System

An integrity management system is only as useful as its reporting. Inspectors upload defect photos directly from a tablet or personal device, which removes the second data-entry step and the errors that come with it.

Once the inspection data is analyzed, the app generates reports and dashboards covering one location or a full portfolio, consolidating findings alongside the status of every maintenance action.

Managers see inspection schedules, current condition, and outstanding work in one view, which makes maintenance planning and budgeting defensible when they are questioned. The same record supports the compliance and reporting obligations placed on the operator.

  • Full traceability of every inspection and intervention
  • Real-time updates from the field with no duplicate data entry
  • Built-in integrity management workflows
  • Data-driven support for maintenance decisions
  • Configuration matched to your operating model
  • Automatic generation of reports and performance statistics

 

Freyssinet applies the same condition-tracking approach beyond industrial facilities. On cable-supported bridges, stay cable maintenance programs pair scheduled inspection with targeted intervention on the stay cable system itself.

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